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Large Capacity Continuous Carbonization Furnace Rotary Carbonizer Machine

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Large Capacity Continuous Carbonization Furnace Rotary Carbonizer Machine

Large Capacity  Continuous Carbonization Furnace Rotary Carbonizer Machine
Large Capacity  Continuous Carbonization Furnace Rotary Carbonizer Machine Large Capacity  Continuous Carbonization Furnace Rotary Carbonizer Machine

Large Image :  Large Capacity Continuous Carbonization Furnace Rotary Carbonizer Machine

Product Details:
Place of Origin: Japan
Brand Name: BENENV
Certification: SW17Q10910R0S
Model Number: BMT-30
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiatable
Packaging Details: Container
Delivery Time: 6-10 weeks
Payment Terms: T/T
Supply Ability: 10 Sets per Years

Large Capacity Continuous Carbonization Furnace Rotary Carbonizer Machine

Description
Water Vaporation: 50-2500 Kg/hr Size: L4800*W3200*H3000 Mm
Power: 15 KW Materials: SUS304 Or Q235
Motor Brand: SEW Electrical Components Brand: Schneider, Omron, Siemens
Tail Gas Treatment: Spray Tower,Fabric Filter , Quench Tower Energy Sources: Oil , LNG , LPG
High Light:

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Large Capacity Rotary Continuous Carbonization Furnace For Industrial Sewage

 

Brief Introduction
Sludge drying and carbonization is a newly developed sludge recycling technology by Benenv. It is the result of the painstaking efforts of Japanese experts and Chinese professors in incineration, drying, carbonization field. This technology integrates the advantages of sludge drying and carbonization, and is both stable and dioxin free during the treatment process. During the process, drying is through direct heating while carbonization is through medium carbonization, which produces high quality products.

 

carbonization is a thermo-chemical process. It allows transforming structured molecules of wood, and cellulose products into coal. Carbonization is obtained through the elimination of water and volatile substances from the vegetal matter, due to the action of heat in charcoal pile.
Our company, Kingtiger, have focused on developing varieties of sludge carbonization equipments and obtained lots of achievements, including slime carbonization plant, adhesive dirt carbonization plant, sewage sludge carbonization plant and drilling mud carbonization plant. Compared with traditional sludge management, our carbonization disposal can not only benefit living environment of citizens, but also achieve resource recycling with high efficiency, high output and high quality.

 

Technological principle

The carbonization furnace is a horizontal rotating body, which uses indirect heating method. The hot blast furnace at its side generates high temperature and heats the rotatable furnace body. The materials in the furnace body decompose under low oxygen condition, producing a large amount of retort gas, which is led into the combustion chamber by the induced draft fan for secondary combustion. The materials are transported from the end of the furnace body, and the output end is provided with belt There is a product condensation and collection system to collect the product after cooling; the high-temperature flue gas from combustion is pumped to the super dryer for drying sludge. In terms of tail gas treatment, when the temperature in the combustion furnace reaches above 800 ℃, the dry distillation gas can be completely burned to achieve harmless treatment. After the exhaust gas is cooled by a water-cooled heat exchanger, it is dedusted by a cyclone and discharged into the atmosphere.

Large Capacity  Continuous Carbonization Furnace Rotary Carbonizer Machine 0

 

Process Feature

No bound issue
The sludge is very sticky, and has a special adhesive-phase reaction during the drying process (water content around 40%-60%). During this short period, sludge is easily caking, with hard surface, yet still mud state inside. There is a special disintegrating and mixing device inside super dryer, which rotates with high speed during drying process, and breaks the adhesive phase sludge into small particles, thus increase the drying efficiency.

 

Low running costs, energy recyclable
After medium temperature carbonization, dried sludge generates large quantities of dry distillation gas under anaerobic condition. The gas is introduced into the combustion chamber of carbonizer as heat source. The high-temperature fume is pumped into dryer as the heat source. Therefore, running cost is low while thermal energy can be utilized and recyclable.

Total sludge volume reduced by more than 90%
After dried by super drier initially, and then carbonized by carbonizer with a further volume reduction; finally, the volume of the sludge can be reduced by 90%.

 

Simple operation, short processing time, small footprint
The entire process is fully automatic, and in accordance with the explosion-proof safety system which is designed to reduce human activities on the environment damage. Equipment is with small size, small footprint, short processing time, high reliability, suitable for construction operations in harsh environments. The overall level of equipment and process are leading the industry.

 

Harmless carbonized product with a wide range of uses
After the drying and medium temperature carbonization, sludge ultimately becomes stable particles with size of 1-5mm. Meanwhile, heavy metals have been solidified and the problem of heavy metals in sludge is solved fundamentally.

 

Large Capacity  Continuous Carbonization Furnace Rotary Carbonizer Machine 1

Specifications:
 
Continuous efficient sludge carbonization system is composed of sludge receiving system, sludge carbonization system, dust collecting system, hot air recycling and exchanging system, tail gas disposal, carbonized product cooling system, packing system and etc.

Sewage Sludge Carbonization Plant:

Item Details
Model BST-05 BST-10 BST-20 BST-30
Hourly Feeding Capacity 500kg 0.8-1 Tons 1.5-2Tons 2.5-3Tons
Working Method Continuous
Raw Materials

1. All kinds of biomass waste, such as sawdust, Coconut shells, olive shells, palm shells, bamboo,etc.

2. Civil sludge, municipal sludge, industrial sludge,etc

3. MSW

Reactor Size Φ800 Φ1000 Φ1300 Φ1700
Pattern Horizontal & Rotary
Heating Materials Charcoal, Wood, diesel, Natural Gas, LPG, Biomass, etc.
Total Power 40 kw/h 55kw/h 60kw/h 72kw/h
Floor Area (L*W*H) 30m*15m*7m 35*15*7m 45*15*10m 50*15*10m
Operating Pressure Constant Pressure
Cooling Method Recycling Water Cooling
Life span 5-8 Years

 

Packing and Delivery

 

1. The normal package is wooden box(Size: L*W*H). If export to European countries,the wooden box will be fumigated.If container is too tighter,we will use pe film for packing or pack it according to customers special request.

 

2. We also support 20',40' container delivery, use soft packaging to protect machine well. If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

 

Large Capacity  Continuous Carbonization Furnace Rotary Carbonizer Machine 2

 

Why Choose Us?

 

1. BENENV has more than 2 decades of experience in wastewater and sludge treatment.

2. We introduce Japanese technology and hire Japanese experts, thus our product is far more better than other Chinese manufacturers.

3. We only use the best parts from best supplier.

4. We have our own R&D center and complete manufacture system.

 

Contact Details
Benenv Co., Ltd

Contact Person: Manager

Tel: +86 189 6153 0288

Send your inquiry directly to us (0 / 3000)